Brand new production plant GEOGRID VIBRATION FRICTION WELDING MACHINE
1 X Vibration friction welding machine including: main engine,
front steel wire reel rack, front workbench, horizontal belt threading wire reel rack, automatic mesh cutting machine, rear wrap-up machine, automatic reel unloader, wrap-up rod, unloading car
Ⅰ Welding mold configuration
1- Welding width of longitudinal and transverse strips : 10 18mm
2- Welding thickness of longitudinal and transverse strips: 1.5-2.5mm
3-Welding mold tooth surface longitudinal and transverse length and26*26mm
4-Weldable material: PP, PE, PVC, HDPE
5-Single head welding power: 300W
6-Welding unit: 98#
7-Maximum welding transverse width: 6000mm±15mm
8-Friction motor model and size: 57mm
9-Maximum speed of friction motor: 10000r/min
10-Maximum working pressure of welding mold: 0.6 Mpa
11-Welding head descent distance: 75mm
12-Welding head descent cylinder mode: SDA40*75-B
13-Welding head lowering solenoid valve model: 4V110-DC24V
14-Weldable mesh for welding mold: 50mm, 100mm, 150mm
15-Strip welding method: one head one strip
16-Horizontal mesh welding cycle: 4.5-5s
17-Weldable transverse width: 4m, 5m, 6m
18-Welding parameter control method: PLC
Ⅱ-Vertical and horizontal weaving device configuration
1-Waving power:1.1KW
2-Power of threading drive motor frequency
converter:1.1KW
3-Outer diameter of threading pressure wheel:50mm*40mm
4-Wearable strap width:10-15mm
5-Threading speed:0-50hz
6-Pressing wheel cylinder:SDA40*10*10
Clamp-type fixing device configuration
Transverse band propulsion cylinder: SC*175mm
Longitudinal band propulsion cylinder:SDAP20*15mm
Longitudinal band propulsion width: 10-24mm
Ⅳ-Traction device configuration
1-Model of traction network servo motor:130mm-3.8KW
2-Motor operating voltage:AC220v-50hz
3-Motor speed: 2500 r/min
4-Traction roller size:6400*210mm
5-Traction reducer model:R-1:40
6-Assembly method of traction roller:2 below and 1 above
7-Control method:PLC pulse control
8-Horizontal mesh adjustment method:touch screen input 50-500mm
Automatic cutting device configuration
Maximum cutting length:Within 6000mm
Cutter motor speed:4000 r/min
Cutting motor voltage:AC220V
Cutting forward motor power:AC220v to three-phase 110v output
Cutter outer diameter:300mm
Cutting and feeding roller:6500 * 180mm
Power of grid feeding motor:1.5KW
Power of grid feeding motor:AC380v
Cutting method:PLC control
Wrap-up power:1.5KW
Wrap-up reduction ratio:1:50
Unload roll jacking cylinder:SC80 * 250mm
Ⅵ Main low-voltage electrical equipment technology brand technical configuration
1 CJX2 Contactor: Schneider Electric
2 Miniature DC24V relay Schneider Electric
3 PLC Touch screen: Mitsubishi FX3U
4 Touch screen SamkoonSK-102HE
5 Frequency converter: Taiwan Shihlin 1.1-2.2KW
6 Remote control system FXCPU
7 switch power supply Taiwan MEAN WELL NDR-240-24V
Ⅶ Overall dimensions after installation(m): 7.2*6.5*2.1
Ⅷ Equipment Parameters
Welding head station 98
Number of welding head 98
Maximum output power 2.6-10KW
Single head output power 50-100W
External dimensions of equipment
