BRAND NEW CHINESE 4000 MM GEOMEMBRANE PRODUCTION LINE (SINGLE-LAYER)
Material mixer → Extrusion → Calender → Composite with non-woven (single side) → Cooling down & Edge-cutting → Metering→ Winder
Model: GM4000
Product maximum width 4000 mm
Product thickness 0.2‾3 mm
Output: 200-450 kg/hr
Voltage: 380V, 50/60 HZ, 3 phases
2.1 EXTRUDER Φ 150 MM, 1SET
Material 38CrMoAlA high quality alloy steel, and after nitriding
Screw nitriding depth 0.3～0.6mm
Nitriding hardness HV740～940
Barrel nitriding depth 0.4～0.7mm
Nitriding hardness HV940～1100, Spray double alloy material
2.2 GEARBOX (ITALIAN TECHNOLOGY) 1 SET
Material Hardened helical gear teeth grinding
Gear Carburizing and tooth grinding process using 20CrMoTi
Distribution box material 38CrMoALA nitriding tooth grinding
Power unit by frequency conversion motor, power is 160KW
Control unit Siemens brand AC drive
2.3 Hydraulic screen changer 1 set
2.4 MOLD FORM HANGER SHAPE MOLD
Mold material 5CrNiMo quality alloy steel forgings,
inner flow channel chrome plated and polished.
Mold structure Absorb imported technology,
internal mold cavity hard chrome plating polished to a bright mirror
2.5 DIE LIP ADJUSTMENT METHOD HAS ADJUSTABLE BOLT, CAN MANUALLY ADJUST THE WIDTH OF THE BEZEL
Heating method Stainless steel electric heating rods heated
Lip width 4300mm
Products maximum width 4000mm
Product thickness 0.2～3mm
2.6 THREE-ROLLER CALENDER 1 SET
Type Three-roll to upright, lower roll axis intersect.
Calender rolls
Diameter Φ550mm
Width 4300mm
Material Quality seamless steel pipe
Structure Used to strengthen the structure of the internal roller,
the roller surface after quenching,
Surface hardness HRC45‾50,
hard chrome plated and polished,
Sided polished chrome layer is 0.10‾0.15mm,
the surface roughness of 0.025μm,
Roll mill under high unilateral 0.05mm
Chassis Welded steel and tempered
Bearing Overall forged material
Drive unit Independent reducer
Control unit Frequency Control
Roller pitch mechanism Electromechanical
When the roller compacted, can adjust the gap
The use of worm, the worm, screw structure, coarse motor drive, manual
fine tuning,
Ends can be individually adjusted to regulate the range of 0 ‾ 80mm.
2.7 COOLING CONVEYOR BRIDGE 1 SET
Bracket length 6m
Pipe specifications Φ102×4300mm, Hard chrome plated
2.8 TRIMMING UNIT 1 SET
Cutting method Using blades
2.9 RUBBER ROLLER TRACTOR 1 SET
Traction form Active Friction
Rubber roller specification Φ350mm×4300mm
Clamping Pneumatic clamping (which is under the roll drive roller,
made of steel rolls, the roll is a rubber roller)
Drive motor AC motor 1.5KW
Reducer Cycloid reducer, gear.
Control unit Siemens brand frequency inverter.
Tractor with a three-roll can be adjusted individually or synchronously adjusted.
2.10 COMPTROLLER GENERAL INSTRUMENT 1 SET
Auto-counting
2.11 AUXILIARY TRACTION TRANSVERSE CUTTING MACHINE 1 SET
Control unit PLC control, signal source for the Comptroller General Instrument
Pressing method Pressed by cylinder
Cutting method Using a rotary disc blade
Lateral movement of the knife Using 1.5KW AC motor drive
Auxiliary traction Φ250 diameter rubber roller..
2.12 SINGLE-POSITION FRICTION WINDER 1SET
Power unit AC motor reducer drive
Winding type Rolling friction, width 4300mm
Winding roller specification Using two Φ370 × 4300mm friction roller
