ANDTRIZ –AUTEFA HEAVY-DUTY GEOTEXTILE NEEDLEPUNCH PRODUCTION LINE
ANDTRIZ –AUTEFA New OEMs , [ taken over in past spinbau & asselin etc. ]
Total System Line Width: 275.59 Inches
Year of Construction Late 1990S to Early 2010
Consisting of:
Primary Fiber Buffer System: Material storage bin equipped with 2 heavy-duty delivery rollers.
Pneumatic Card Feed System : Working width of 98.43 inches. Complete with integrated material buffer box, heavy-duty spiked lattice, active back stripping roller, and high-velocity take-off roller.
High-Throughput Carding Complex (YOC 2001):
o Entry Working Width: 98.43 inches.
o Feeding Zone Components: Feed roller (Ø 8.39 inches) linked to a high-capacity licker-in (Ø 16.22 inches) and matching transfer roller (Ø 16.22 inches).
o Breast Cylinder Zone: Ø 33.31-inch cylinder equipped with 4 independent worker/stripper pairs (Ø 8.39 inches / Ø 4.65 inches).
o Main Swift Cylinder Zone: Ø 59.06-inch master cylinder outfitted with 6 high-precision worker/stripper pairs (Ø 8.39 inches / Ø 4.65 inches).
o Doffing & Web Delivery: Heavy-capacity double doffer system (Ø 27.87 inches) with 2 take-off cylinders (Ø 8.39 inches). Includes a specialized set of condensing/randomizing rollers (Ø 11.50 inches) to optimize cross-directional Fiber orientation. Complete with industrial top and bottom delivery aprons.
High-Speed Web Cross lapper System
o Ingoing Carriage Width: 98.43 inches.
o Outgoing Laydown Span: 314.96 inches.
o Effective Working Width: 307.09 inches.
o Profiling Technology: Features an active cross lapping mechanism designed to modulate tracking speeds, eliminating heavy edges and ensuring absolute GSM uniformity across the entire wide-width profile.
Heavy-Duty Mechanical Needle Loom
o Total Working Width: 291.34 inches wide needling zone.
o Needling Dynamics: Double-board down stroke configuration with a high-impact 2.36-inch stroke depth running up to 1,200 strokes per minute.
o Needle Density Matrix: Massive density profile configured at 4,560 + 7,000 needles per linear meter for high-integrity mechanical bonding.
o Maximum Delivery Speed: High-velocity delivery rating up to 787.40 inches per minute (20 meters per minute).
o Maintenance Infrastructure: Features an integrated blowing device built directly into the bed plate for automatic dust/Fiber extraction, preventing line shutdowns.
Master Automation & System Enclosures: Includes all original designated industrial electrical cabinets, synchronized AC drive modules, and operator control panels.
Features a brand-new master main inverter installed in August 2025 to guarantee perfect process synchronization.
